Defence
Case Study:
Lamplas – Transitioning Firearm Storage Container Production.
Lamplas has a proven track record of stepping in to manage complex manufacturing projects, ensuring seamless transitions and high-quality output.
When the previous supplier for firearm storage containers retired, the company sought Lamplas’s expertise to take over production.
This project required Lamplas to navigate the challenges of a detailed layup process with minimal documentation while maintaining the integrity of the existing design.
Challenge: Taking Over Complex Production
The production of firearm storage containers presented several unique challenges:
- Complex Layup: The design required intricate glass-reinforced plastic (GRP) layups with embedded steel plates, demanding precision and expertise.
- Seamless Transition: The client needed production to continue without delays or deviations from the established quality standards.
Solution: Dedicated Team and Strategic Planning
Lamplas implemented a structured approach to address the challenges, ensuring a smooth transition and high-quality output:
Comprehensive Site Visit and Assessment
A team from Lamplas visited Von Roll’s premises to examine existing part samples and mould tools. This hands-on evaluation provided critical insights into the production process and design specifications.Specialised Team Formation
Recognising the complexity of the project, Lamplas set up a dedicated team to focus exclusively on the production of the firearm storage containers. This allowed for meticulous attention to detail and continuity throughout the process.Reverse Engineering and Process Refinement
With limited documentation available, Lamplas leveraged its expertise to reverse-engineer the missing details. By closely studying the samples and tools, the team developed an efficient production workflow that adhered to the original design.Efficient Manufacturing Execution
Lamplas used its advanced GRP production techniques to manage the intricate layup process and ensure the accurate placement of steel plates. The team’s expertise minimised errors and maintained the structural integrity of the storage containers.
Results and Impact:
The project was successfully completed on time and within budget, achieving the following outcomes:
- Seamless Production Transition: Lamplas ensured continuity in the production of firearm storage containers without disrupting Von Roll’s operations.
- High-Quality Output: The team delivered products that matched the quality and specifications of the original design, meeting client expectations.
- Cost and Time Efficiency: Despite the challenges, Lamplas adhered to the agreed budget and timeline, reinforcing its reputation for reliability and efficiency.
- Client Satisfaction: The client was impressed with Lamplas’ ability to take on the complex project and deliver results that aligned with their needs.
Conclusion:
Lamplas’ ability to step into complex projects and deliver exceptional results underscores its expertise in GRP manufacturing and project management. By assembling a specialised team and leveraging its problem-solving capabilities, Lamplas successfully transitioned the production of firearm storage containers, ensuring quality, efficiency, and client satisfaction. This case highlights Lamplas’ commitment to overcoming challenges and delivering tailored solutions for its partners.
How we Manage your Projects
Working closely with you at the design stage, to help develop your ideas into manufacturable components.
Translating designs through robust product development, into high quality finished products.
Producing patterns made by the traditional hand method, or cut by CNC for more complicated and accurate shapes.
Our processes include hand-lay, spray-up, RTM closed mould and solid surface casting.
