Elavating Roofs
Case Study:
Lamplas Developing a Long Wheelbase (LWB) Elavating Roof.
Introduction:
Lamplas has a history of delivering innovative and cost-effective solutions to meet the needs of its clients in the caravan and campervan industry.
When a client approached Lamplas with a request to develop a Long Wheelbase (LWB) version of their existing Short Wheelbase (SWB) poptop elevating roof, the company demonstrated its expertise by delivering a high-quality solution that reduced both development time and costs.
This case study outlines the process Lamplas used to transform an existing SWB roof into an LWB version, highlighting the company’s focus on innovation, efficiency, and customer satisfaction.
Project Overview:
After discussing the options with the client, Lamplas proposed a cost-effective solution: modifying an existing SWB roof rather than designing the LWB version from scratch. This approach significantly reduced both lead time and development expenses.
Key Contributions:
Strategic Trimming and Extension
The existing SWB roof was carefully trimmed at predetermined sections to create room for the extension. This allowed the design to retain the original roof’s structural integrity and design continuity.
Pattern Shop Expertise
The Lamplas pattern shop played a crucial role in extending the roof. A larger section was seamlessly added to increase the roof’s length to the desired dimensions. This method provided a precise extension while maintaining the overall design consistency.
Mould Tool and Silicone Bag Development
After accounting for trim-off allowance and adding moulding flanges, Lamplas manufactured the mould tool and a custom silicone bag. These tools ensured the new LWB roof was manufactured with high precision and quality.
Results and Impact:
Reduced Lead Time
By modifying the existing SWB roof, Lamplas saved approximately 4-6 weeks compared to developing an LWB roof from scratch.
Cost Efficiency
The client benefitted from significantly lower development costs without sacrificing quality.
High-Quality Outcome
The resulting LWB roof maintained the low-profile aesthetics and functionality of the original SWB version, meeting the client’s specifications and end-user expectations.
Client Satisfaction
The efficient and effective process reinforced Lamplas’s reputation for problem-solving and delivering tailored solutions.
Outcome:
Lamplas’ innovative and resourceful approach to developing the LWB poptop roof exemplifies its commitment to meeting client needs with efficient and cost-effective solutions. By leveraging existing resources and expertise, Lamplas delivered a high-quality product while saving time and money. This project underscores Lamplas’s ability to adapt and innovate, ensuring continued success in a competitive market.
How we Manage your Projects
Working closely with you at the design stage, to help develop your ideas into manufacturable components.
Translating designs through robust product development, into high quality finished products.
Producing patterns made by the traditional hand method, or cut by CNC for more complicated and accurate shapes.
Our processes include hand-lay, spray-up, RTM closed mould and solid surface casting.
